Extraction Zone Visualizer
Process & Quality / Local Exhaust Ventilation

Fume Extraction Capture Zone Visualizer

See how far a soldering fume extraction nozzle actually reaches. Enter airflow, target capture velocity, and nozzle geometry to draw the isovelocity capture-zone contour, based on the Dalla Valle capture-velocity equations used throughout industrial ventilation design.

01 -- The Capture Velocity Model

A fume extraction nozzle does not create a wall of suction. Velocity drops off very fast with distance from the face -- roughly with the square of distance for a round nozzle. The Dalla Valle equations (used throughout ACGIH's Industrial Ventilation manual) model this falloff and let you solve for X: the maximum distance at which the air is still moving at your required capture velocity.

Open Pipe
Q = V(10X² + A) X = √((Q/V - A) / 10)
A free-hanging duct end. Suction is pulled in fairly evenly from all directions around the tip, including partly from behind it -- so it is the least efficient shape per m³/h of airflow.
Flanged Pipe
Q = 0.75V(10X² + A) X = √((Q/0.75V - A) / 10)
A flat plate around the duct mouth blocks flow from behind, forcing all the air to come from in front. For the same airflow, a flanged nozzle reaches noticeably farther than an open pipe.
Slot Hood
Q = 3.7 L V X X = Q / (3.7 L V)
A narrow, elongated opening (aspect ratio W/L below ~0.2). Reach depends on slot length L rather than face area, and the model is only valid once X exceeds about 1.5x the slot width W.
02 -- How To Use It
1

Pick your nozzle geometry

Open pipe for a bare flex-arm hose end, flanged pipe if it has a disc or cone around the tip, or slot hood for a narrow rectangular extraction slot (common on bench-mounted rail extractors).

2

Enter nozzle size and required capture velocity

0.5 m/s is the commonly cited minimum capture velocity for low-toxicity soldering flux fumes with low momentum release (ACGIH-style guidance). Raise it toward 0.75-1.0 m/s for more aggressive fluxes, hotter irons, or when the source is farther from the hood.

3

Set the airflow your extractor actually delivers

Use the measured or rated volume flow at the nozzle, not the fan's free-air rating -- hose length, filters, and bends all reduce real delivered airflow.

4

Read the capture distance and position the nozzle inside it

The shaded contour is the outer boundary where air is still moving at your required velocity. The soldering point needs to sit inside that boundary, not at its edge, to allow a safety margin for cross-drafts.

03 -- Limitations
The Dalla Valle equations describe still-air, free-jet suction along the nozzle's centerline and are an empirical fit, not a full CFD solution. They lose accuracy very close to the face (within roughly one nozzle diameter, or within 1.5x the slot width for slot hoods) and assume the nozzle is not obstructed or working against cross-drafts, operator breathing, or reflow/rework airflow disturbances. Real capture zones are also not perfectly circular -- room drafts and the shape of nearby surfaces distort them. Treat the contour shown here as a first-pass sizing and placement check, not a substitute for a face-velocity measurement with an anemometer at the actual workstation.
Airflow & Target Velocity
m³/h
Delivered airflow at the nozzle. Typical single-station fume extractor arm: 80-250 m³/h.
m/s
Minimum air velocity needed at the source to capture the fume. 0.5 m/s default for low-momentum soldering flux fumes.
Nozzle Geometry
mm
Common soldering fume nozzles: 30-50 mm. Face area is calculated automatically.
mm
mm
Slot length runs perpendicular to this side view. Width is used to check the model's near-field validity.
Capture Zone Diagram
Isovelocity boundary (V reached at contour edge) Airflow direction (into nozzle) Scale grid, 1 division = -- cm
Results
Max Effective Capture Distance -- cm --
Airflow (Q)
-- m³/s
Face Area (A)
-- cm²
Face Velocity
-- m/s
Nozzle Type
--